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At Brickshell AAC Blocks Pvt. Ltd., we pride ourselves on our meticulous and innovative production process for Autoclaved Aerated Concrete (AAC) blocks. Here’s an in-depth look at each stage of the production process:
The production of AAC blocks begins with the careful selection and preparation of raw materials. The primary materials used include:
The raw materials are precisely weighed and fed into a mixing unit where they are blended to form a homogenous slurry. The key steps involved in this stage are:
The mixed slurry is poured into large molds. These molds are designed to allow for the expansion of the mixture as it reacts and begins to form a semi-solid mass. The steps include:
The filled molds are left to set and pre-cure for a few hours. During this time, the mixture achieves a "green" strength sufficient for cutting. The steps in this phase are:
Once the pre-curing phase is complete, the semi-solid blocks are removed from the molds and cut into the desired dimensions. This is achieved using high-precision cutting machines. The steps involved are:
The cut blocks are then transferred to autoclaves – large pressure vessels where they undergo high-pressure steam curing. This stage is crucial for achieving the final strength and stability of the AAC blocks. The autoclaving process involves:
Quality is of utmost importance at Brickshell. The finished AAC blocks undergo rigorous quality control tests to ensure they meet all required standards and specifications. The steps include:
The final stage involves packaging the AAC blocks and preparing them for dispatch to customers. The steps include:
By following this detailed and carefully monitored production process, Brickshell AAC Blocks Pvt. Ltd. ensures that every block we produce meets the highest standards of quality, durability, and performance.